IGCC project

General information

Project objectives

Construction of the first petrochemical complex

Creation of a petrochemical cluster in the Republic of Kazakhstan

Production of export-oriented products with high added value

Production of polymers for diversification of industrial sectors

Project composition

Process units: Licensed by CB&I Lummus

Propane Dehydrogenation Unit (PDH): CATOFIN technology

Polymerization Unit (PP): Novolen technology

Balance of plant facilities: 32 units

629 000 tons, propane processing per year

C3H8 - propane formula

10 500 wagons

load capacity 6 tons

500 000 tons of polypropylene per year

polypropylene in granules

20 000 000 bags of finished products

finished products - November 2022

Project status

100%

Construction and installation work

100%

Fabrication and delivery of equipment and materials

100%

Engineering

Current status of construction:

General staff mobilization: 2 024 people

Completed work:

The design, manufacture, supply of equipment and construction and installation work have been completed.

Commissioning works are underway

Geography of
equipment delivery

USA

Equipment 1 — Delivered

Equipment 2 — In transit

Equipment 3 — Delivered

Equipment 4 — In transit

Equipment 5 — In transit

Equipment 6 — In transit

Equipment 7 — In transit

Equipment 8 — In transit

Equipment 9 — In transit

Equipment 10 — In transit

Germany

Equipment 1 — Delivered

Equipment 2 — In transit

Equipment 3 — Delivered

Equipment 4 — In transit

Equipment 5 — In transit

Equipment 6 — In transit

Equipment 7 — In transit

Equipment 8 — In transit

Equipment 9 — In transit

Equipment 10 — In transit

France

China

Russia

Russia 2

Japan

Korea

Integrated Gas
Chemical Complex

Propane supplier

Capacity:

629 000 tons / annum
(10 500 railway cars per annum)

Propane dehydrogenation unit

Propane processing:
CATOFIN technology

Capacity:
503 000 tons / year

СН3-СН2-СН3 → СН3-СН=СН2+Н2

Propylene polymerization unit

Propylene processing:
NOVOLEN technology

Capacity:
500 000 tons / year

nСН3-СН=СН2 → (– СН3-СН=СН –)n

Production distribution

Product packaging capacity: 1500-1800 tons / day

Packaging:

- bags (25 kg each)

- Big-bag (1 ton)

- bulk

Industrial gas production unit

Project is implemented by:
"Air Liquide Karabatan Tech Gases" LLP

Consumption: "KPI Inc." LLP:

- Nitrogen: 5000 nm³/h
- Dry compressed air: 4000 nm³/h

GTPP

Project is implemented by:
Karabatan Utility Solutions LLP

Consumption: "KPI Inc." LLP:
- Electric energy: 62 MW

Water conditioning and purification unit

Project is implemented by:
Karabatan Utility Solutions LLP

Consumption "KPI Inc.":
- Demineralised water: 360 msup>3/h
- Process water: 3 m³/h
- Demineralised water: 56,37 msup>3/h
- the Purification of household sewage:35 m³/h
- Treatment of oily and storm waters: 22 m³/h
- Purification of chemically contaminated wastewater: 73 m³/h